Innovation

How to Choose Carton Thickness (3, 5, 7-Layer) for Exports

UNI-PACK
00:48 - 05 Nov 2026

Choosing the right carton thickness is one of the most important decisions when packaging goods for export. Get it wrong – too thin and products get damaged in transit; too thick and you pay more for material and container weight you do not need.

When to use 3-layer carton

3-layer carton has 2 face papers and 1 corrugated medium. It is the lightest and most economical option, suitable for:

  • Light products (under 5 kg per box).
  • Domestic shipping with minimal trans-shipment.
  • Goods that are not heavily stacked in storage.
  • Examples: single-pack clothing, books, FMCG.

5-layer carton – the most balanced choice

5-layer carton has 3 face papers and 2 corrugated mediums. This is the most common option for apparel, FMCG, and electronics exports:

  • ECT strength of 32 – 44 lb/inch, meeting most US and EU export requirements.
  • Suitable for stacking 4 – 6 layers high in a container.
  • Product weight of 15 – 25 kg per box depending on design.
  • Examples: clothing, footwear, small household goods.

7-layer carton – for heavy or fragile goods

7-layer carton has 4 face papers and 3 corrugated mediums. This is the premium option for high-value or heavy goods:

  • ECT strength up to 55 – 75 lb/inch.
  • Heavy products (25 – 50 kg per box).
  • Fragile goods (electronics, machinery, ceramics) or shipments with multiple handling points.
  • Meets ISTA 3A standards for drop and vibration testing.

Quick comparison

  • 3-layer – light, economical, short-distance.
  • 5-layer – balanced, standard for exports, versatile.
  • 7-layer – strong, for heavy/fragile goods, ISTA 3A.

Not sure which thickness fits your product? Contact UNI-PACK at +84 221 655 2345 or cs@unipack.vn – our technical team will assess your requirements and recommend the best specification.

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